Pilosio Srl - suspended structures and access solutions for bridges

Stand B07; Workshop Day T5
About Flydeck & Flyrail: It’s an Aluminum System with a Loading capacity + 300 kg/m2 with tie-rods every 4m2 that is able to provide a daily assembled surface of approx. 200 mq ( 3 staff). Flydeck uses a 6m forward mounting system with no operator fatigue. During the anchoring stage the platform is always anchored never cantilevered. It can go Transversal, Longitudinal, Encircle obstacles like the pile etc. Flydeck uses a Patented elastic pin (10 time faster than bolts and nuts). No traffic Jams, Less transport Cost, Save Assembly time in total safety way. Thanks to a special “Flyrail guide” which allow to encircling obstacles + 25 cm aluminum beam which is lighter and cost-saving transport + Elastic pins which is 10 times faster than the screw and nuts, we ca guarantee the best performance ever than other similar products on the market. To support customers with assistance, Pilosio offers a complete range of services like Technical assistance, design consultancy, technical reports, statical calculation, customisation, Assembly and disassembly with Pilosio trained and qualified technicians, PONCAD Pilosio Design software

Documents

  • Flydeck (1.94 MiB)
    The FLYDECK system is a patented and certified soffit plane made to simplify, speed up and make the assembly of temporary structures safer. You will have a perfectly horizontal plane to work comfortably on any construction site where a suspended solution is needed. Furthermore, with the use of the FLYRAIL beam for mounting the FLYDECK table, you can work without any difficulty and in complete safety. With this solution, pillars and pier-caps can be encircled and continued in the next span. No limitation in width, length or load capacity. As the system is modular and uses beams and scaffolding decks of any make, model, shape and size.
  • Flyrail (688.59 KiB)
    The FLYRAIL guide is the most practical and definitive solution to the difficulty of set-up and dismantling suspended temporary structures by means of beams, leaving road and railroad locations free.
  • Dynamo (2.33 MiB)
    DYNAMO is an innovative translatable ballasted trailer that can accommodate any type or brand of scaffolding. It allows fast and safe maintenance, repair and cleaning operations on lengths and widths of surfaces, intradoses, bridges, viaducts, tunnels and structures of any kind.

Products

Flydeck
Flydeck
The FLYDECK system is a patented and certified soffit plane made to simplify, speed up and make the assembly of temporary structures safer. You will have a perfectly horizontal plane to work comfortably on any construction site where a suspended solution is needed. Furthermore, with the use of the FLYRAIL beam for mounting the FLYDECK table, you can work without any difficulty and in complete safety. With this solution, pillars and pier-caps can be encircled and continued in the next span. No limitation in width, length or load capacity. As the system is modular and uses beams and scaffolding decks of any make, model, shape and size.
Flyrail
Flyrail
The new FLYRAIL beam in combination with the FLYDECK system remedies one of the biggest problems when erecting structures for bridges and viaducts maintenance: the continuation of the working surface beyond piles and piers without interrupting the roadway with By-bridges or negative platforms. Patent pending. CE marked
Dynamo
Dynamo
DYNAMO is an innovative translatable ballasted trailer that can accommodate any type or brand of scaffolding. It allows fast and safe maintenance, repair and cleaning operations on lengths and widths of surfaces, intradoses, bridges, viaducts, tunnels and structures of any kind.

Videos

Flydeck System Pilosio: Go beyond
It's an animated Video for better understanding the Flydeck system. 1. LET’S START BUILDING A SCAFFOLDING TOWER WITH LADDERS: The beams are first mounted on the scaffolding itself, then the decks are mounted with the appropriate anchors/tie rods on the intrados so as to create a first starting platform. 2. FIRST ASSEMBLY TRANSVERSELY (in a general way): With the help of a pair of Flyrails, the beam is hooked, slid on the sliding carriage and cantilevered, it is positioned by means of a hoist and hooked to the temporary platform by means of a stiffening/copy beam breaker. The beam remains in balance thanks to the Flyrail's sicurblock, traction hook and suspension anchors. The decks are then installed and hooked up, the appropriate anchors made and the net pulled 3. THEN ASSEMBLY LONGITUDINALLY: In this case the work can also be done individually using only one Flyrail at a time. The beam is hooked to the Flyrail, which as it slides is fixed to the previous beam by means of elastic pins. The beam remains in balance thanks to the Flyrail's sicurblock, traction hook and suspension anchors. The decks are then installed and hooked up, the appropriate anchors are made, the stiffening breaker/split pin is mounted, and the net is pulled.
Pilosio @ Bauma 2022 - Il sistema Flydeck
A simple video recorded at Bauma 2022 during a Demo Live Show where our CEO introduced the FLYDECK system explaining step by step how easily it works. It's in italian language with english subtitles.